Low Melt Solder Paste

Precision Soldering at Lower TemperaturesSn42 / Bi58 • 138°C Melting Point

Precision low-temperature solder paste engineered for professional electronics repair and rework.

Why Low-Melt Solder?

Lower Temperature.
More Control.

Heat management is an important part of electronics repair. Excessive or prolonged heat can place unnecessary thermal stress on circuit boards, pads, connectors, and nearby components. PolarTronix Sn42/Bi58 solder melts at approximately 138°C, making it especially useful for controlled rework, component removal, and applications where reducing processing temperature is beneficial.

138°C
Sn42 / Bi58 Low-Melt Solder

A low-temperature eutectic solder alloy designed for specialized electronics rework and applications where reduced heat exposure is preferred.

183°C
Sn63 / Pb37 Solder

A common eutectic tin-lead solder alloy used for general electronics soldering and board-level repair at a higher melting temperature.

i
Technical Note

Melting point is the temperature at which the solder alloy transitions to liquid. Actual hot-air, soldering iron, or reflow settings may be higher and will vary depending on PCB thermal mass, component size, airflow, equipment, and the repair process.

Ideal Applications

Designed for Controlled
Electronics Rework.

PolarTronix Low Melt Solder Paste is designed for technicians who need greater control over heat during board-level repair and rework. Its 138°C melting point makes it especially useful in applications where reducing unnecessary thermal exposure is beneficial.

01 / COMPONENT REMOVAL

Component Removal

Lower-temperature solder can assist during component removal and rework by reducing the temperature required to reach a molten solder state, helping technicians work with greater control.

02 / HEAT-SENSITIVE REWORK

Heat-Sensitive Rework

Useful for repair procedures where limiting unnecessary thermal exposure to the PCB, solder pads, connectors, or nearby components is an important consideration.

03 / CONNECTORS & PORTS

Connectors & Ports

Well suited for controlled rework involving PCB-mounted connectors, ports, and other components with multiple solder joints where careful heat management is required.

04 / MICROSOLDERING

Microsoldering & PCB Repair

A practical option for professional technicians performing detailed board-level repairs on smartphones, game consoles, laptops, tablets, and other modern electronics.

Professional Rework Material

Low-melt solder is a specialized material and should be selected according to the component, original solder alloy, operating conditions, and requirements of the repair.

Understanding the Alloy

What Makes Sn42/Bi58
Different?

PolarTronix Low Melt Solder Paste uses a eutectic Sn42/Bi58 alloy composed of 42% tin and 58% bismuth. This specific composition provides a defined melting point of approximately 138°C, making it well suited for specialized low-temperature electronics rework.

42%
Tin
Sn
+
58%
Bismuth
Bi
=
138°C
Melting Point
Eutectic Alloy

What Does “Eutectic” Mean?

A eutectic solder alloy transitions between solid and liquid at a defined temperature rather than softening gradually across a broad temperature range. For Sn42/Bi58, that transition occurs at approximately 138°C.

Why It Matters

The lower melting point allows technicians to perform certain soldering and rework procedures with reduced processing temperatures compared with many conventional electronics solder alloys.

Technical Note

The lower melting temperature of Sn42/Bi58 can be advantageous during controlled rework, but solder selection should always consider the original alloy, operating temperature, mechanical requirements, and intended use of the repaired assembly.

Technical Considerations

Low-Melt Solder Is a
Specialized Material.

The lower melting temperature of Sn42/Bi58 can provide important advantages during certain electronics repair and rework procedures, but low-melt solder should not automatically be treated as a direct replacement for every conventional solder alloy.

Select the Alloy for the Application

Tin-bismuth solder alloys have different thermal and mechanical characteristics than conventional tin-lead and higher-temperature lead-free solder alloys. Before using Sn42/Bi58 as part of a permanent solder joint, consider the original solder alloy, operating temperature, mechanical requirements, and expected service conditions of the assembly.

01 / APPLICATION

Consider the End Use

Evaluate whether a low-temperature Sn42/Bi58 solder joint is appropriate for the device’s expected operating conditions and intended application.

02 / ALLOY COMPATIBILITY

Know the Existing Solder

Consider the original solder alloy already present on the assembly when selecting a material for repair, rework, or component replacement.

03 / APPLICATION CONTROL

Avoid Excessive Paste

Apply only the amount required for the soldering area. Controlled application can help reduce bridging, excess residue, and inconsistent solder joint formation.

04 / HEAT MANAGEMENT

Control the Process

Adjust temperature, airflow, heating time, and technique according to the PCB, component size, thermal mass, and equipment being used.

Professional Use

PolarTronix Low Melt Solder Paste is intended for controlled electronics soldering and rework. Proper material selection, surface preparation, application, and process control remain essential to achieving consistent results.

PolarTronix Soldering Materials

Built for
Professional Repair.

PolarTronix Low Melt Solder Paste combines a lead-free Sn42/Bi58 alloy with a 138°C melting point for controlled low-temperature soldering and professional electronics rework.

Product Data

Technical
Specifications.

Key product information for PolarTronix Low Melt Solder Paste, a lead-free Sn42/Bi58 solder paste designed around a 138°C melting-point alloy.

138°C
Melting Point
Sn42/Bi58
Alloy Composition
38 g
Net Weight
SP-101
Part Number
Product Type
Low Melt Solder Paste
Part Number
SP-101
Alloy Composition
Sn42 / Bi58 — 42% Tin (Sn) and 58% Bismuth (Bi)
Melting Point
138°C / approximately 280°F
Lead Content
Lead-Free
Net Weight
38 g
Physical State
Solid

Storage & Handling

Follow the product SDS and applicable workplace procedures when storing and handling Low Melt Solder Paste.

01 / TEMPERATURE

Keep Below 30°C

Store in a cool, ventilated location where the temperature does not exceed 30°C.

02 / CONTAINER

Keep Sealed

Keep the product container properly sealed when not in use.

03 / LIGHT

Avoid Direct Sunlight

Protect the product from direct sunlight during storage.

04 / STORAGE AREA

Cool & Ventilated

Store in an appropriately ventilated area and away from incompatible materials identified in the SDS.

Safety & Technical Information

Always review the current Safety Data Sheet before use. Product specifications describe the material and should not be interpreted as universal soldering, hot-air, or reflow equipment settings.